SCADA FAT SAT Commissioning

FAT/SAT Commissioning

We simulate the grid on the bench, and we verify every tag in the dirt. Pass utility witness testing the first time.

Mechanical completion → COD

Five gates between "hardware works" and "the utility says yes."

A plant isn't done until the ISO can see it. We run the same five gates on every project — the same checklist, the same artefacts, the same signed paper trail.

  1. Stage 01

    Design Review

    IP schedule, point list, network topology, and BOM frozen against utility requirements.

    → Approved architecture drawing

    4 – 8 wk

  2. Stage 02

    Factory Acceptance Test

    On the bench in Charlotte: panels powered up, simulated grid, every tag verified before shipping.

    → Signed FAT report

    2 – 3 days

  3. Stage 03

    Site Acceptance Test

    On site: every inverter, tracker, and MET sensor walked end-to-end with the EPC's commissioning lead.

    → Signed SAT checklist

    5 – 10 days

  4. Stage 04

    Utility Witness

    The utility observes our test pack: ride-through, curtailment, telemetry sample, alarm verification.

    → Witness sign-off

    1 – 2 days

  5. Stage 05

    Commercial Operation

    Plant talks to the ISO. Telemetry confirmed. Revenue meter starts ticking.

    → COD letter

    COD day

  • Factory bench-test before shipping
  • Point-to-point in the field
  • Utility witness on call
Why we do it this way

Mechanical completion is not commercial operation.

If your SCADA tags don't map correctly during utility witness testing, COD slips by weeks. Each week of delay is real lost revenue against a fixed amortisation schedule and a tax-equity timer.

We build the test pack alongside the design — not afterwards. By the time the utility shows up on site, every test on their list has already passed once on our bench and once in our SAT walk-down.

The result: first-pass witness acceptance on every project we've commissioned since 2018.

Signed FAT Reports

Hardware and logic proven before they ever leave the shop. Test certificate accompanies every panel shipped.

Signed SAT Checklists

Line-by-line verification of every inverter, tracker, MET sensor, and alarm tag — countersigned by the EPC's commissioning lead.

Utility Hand-off

We stay on the line until the utility confirms telemetry is active, accurate, and within tolerance. No early flights home.

Avoid COD delays.

Ensure your plant talks to the grid exactly how the utility expects.

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